The creasing matrix cutting machine (module):

Using rolls of creasing matrix material, the die rubber installing machine software calculates the required creasing matrix length and quantity, automatically locates nearby locations, and places the cut creasing matrix nearby the cutting die creasing rules, making it easy for operators to quickly locate the corresponding creasing matrix for installation. This module seamlessly integrates with the die rubber installing machine, making it easy for operators to quickly and conveniently locate the creasing matrix for installation.

1. Replace manual rubber installing: Labor-saving and no need technical experience. Simple machine operation of clicking a few buttons to complete automatic die rubber installing work.

2. High-quality installing: Compared with manual installing, it greatly improves the quality of the cutting die, more effectively improves the die cutting speed & quality, and is fully qualified for any high-quality cutting die rubber installing requirements.

3. High efficiency rubber installing: The efficiency of rubber installing is much better than that of manual rubber installing. The more complex and more ups of cutting dies are, the better the production efficiency of rubber installing is than that of manual rubber installing.

4. No limit on materials & hardness: Available for EVA, foam, vukkollan rubber, open sponge rubber, imported rubber and other rubber materials of any hardness on the market.

5. No restrictions on the shape and specifications of rubber materials: Use common rubber sheet materials with or without back-adhesive on the market, suitable for rubber materials of common thickness on the market, no need to customize rubber, worry-free rubber material procurement.

6. Support various materials at one time: Various cutting partitions to place rubber materials of different thickness & hardness. Each rubber strip can be assigned to any cutting partition, supporting various different materials of rubber strips to be automatically cut and installed at one time.

7. 1+2 three-needle adaptive picking mechanism: Equipped with single-needle + double-needle picking mechanism, it is suitable for a wide range of rubber strip lengths, and can automatically use single-needle, double-needle, and triple-needle to pick and install according to the length of rubber strip, so that the rubber installing rate of most cutting die can reach more than 99%, greatly reducing the amount of manual rubber installing.

8. Batch modify generated rubber strips: When need manual modifying, generated rubber strips of similar graphics can be automatically found and modified in batches at one time.

9. With CAD drawing function: The software integrates common CAD drawing functions, which can conveniently and directly modify the cutting die drawing lines.

10. Intelligent avoidance of creasing matrix: When the software generates the shape and position of rubber strips, it automatically avoids the installing position of creasing matrix, profile rubber etc.

11. Automatic detection and positioning: The original automatic detection and positioning system only needs to add four corner positioning lines in cutting die file and cut it along with the laser die board cutting. It can automatically detect and quickly and accurately position the cutting die to complete precise rubber installing.

12. No need to worry about cutting die deformation: With height test function, it can test the deformation of cutting die at multiple point positions，automatically adapt to the deformation amount and accurately install rubber.

13. Information display: The software can calculate the material area after rubber nesting, calculate the number of rubber strips, estimate the processing time, display the progress in real time, to help users calculate the processing cost.

14. Production anomalies can be corrected at any time: If there is an abnormality in the processing, machine raises the alarm and stops working, and production can be continued to adjust the production status and correct production anomalies in time.

15. Safety anti-collision design: The crossbeam has an elastic anti-collision structure and is equipped with sensor to ensure personal safety when machine is working.

16. High-quality hardware: The whole machine is equipped with Yaskawa servo motors and control card to ensure powerful functions, precise control, long-lasting stability and long service life. Important components such as lead screw, guide rails are using internationally renowned brands, with guaranteed quality.

17. Large upgrade space for software functions: The software control system with independent intellectual property rights has convenient functions expansion and unlimited upgrade space.

1. Ultra-high-speed and efficient production: Straight rubber strips of indefinite width & length are automatically generated according to the die lines, and the straight rubber strips are cut and installed directly automatically. Rubber cutting & installing do not interfere with each other and are carried out simultaneously, which greatly saves processing time and efficiently replaces manual labor.

2. Intelligent layout saves rubber materials: automatically summarizes and counts straight rubber strips of the same width but different lengths, and automatically calculates the optimal splicing length based on the total length of rubber strip to reduce the rubber waste.

3. Automatic feeding: Each piece of rubber sheet material is automatically sucked from the material frame and sent to the cutting platform, and then automatically positioned, cut into strips, sent to the other cutting platform, cut and remove the back-adhesive paper in one go.

4. Automatic peeling of back-adhesive paper: Automatically remove the back-adhesive paper and collect waste rubber automatically, making the production site tidy and clean.

5. Free rubber graphic generating plan: Freely define rubber strips of full-installing/partial-installing/cross-stagger installing method, can freely specify position for straight rubber strip installing, increase or decrease rubber strip quantity, freely define the spacing between each rubber strip, adjust the length of straight rubber strips to implement any straight rubber strip installing solution.

6. The generation plan of straight rubber strips can be changed: the generation plan of different length/width of the straight strips can be changed according to the hardness of rubber material, and specific conditions can be added to supplement the generation plan to meet the needs of materials and production.

7. The remaining rubber materials can be automatically memorized and continued in production: the remaining rubber materials of each cutting die can be automatically moved back to rubber frame, and the length and width of the remaining rubber material will be memorized so that they can be put into the next cutting die for continued use.

8. The material in the rubber frame can be changed freely: 2 large-capacity rubber frames can install 2 kinds of rubber materials at the same time, and each rubber material can be fully stored in rubber frame at a time to avoid frequent rubber refilling. After rubber refilling, it supports automatic positioning. At the same time, it supports exporting one material separately for batch rubber installing, so that a third rubber material installing can be added on the same die.