Full-featured T series【Die rubber cutting & installing machine】
Replace application scenarios of "water jet cutting and manual rubber installing"
Introduction of T series model:
Integrates rubber cutting + gluing + rubber installing functions, using non-adhesive rubber sheet material. After cutting into rubber strips, apply glue , and install rubber on the die. The whole process is completed automatically. This series of machines can generate special-shaped rubber strips for installing, which is more suitable for any complex high-demand die rubber installing, and is compatible with the cutting and installing of all straight rubber strips.
1、Full-featured T series-Standard version(Automatically install special-shaped rubber strips after they're cut)
Standard version
| Rubber cutting | Positioning detection | Gluing | Pick & install rubber |
Product samples
Technological process (Standard version):
Technical parameters(Standard version)
Yisong Die Rubber Installing Machine - Comprehensive Features
1. Replace manual rubber installing: Labor-saving and no need technical experience. Simple machine operation of clicking a few buttons to complete automatic die rubber installing work.
2. High-quality installing: Compared with manual installing, it greatly improves the quality of the cutting die, more effectively improves the die cutting speed & quality, and is fully qualified for any high-quality cutting die rubber installing requirements.
3. High efficiency rubber installing: The efficiency of rubber installing is much better than that of manual rubber installing. The more complex and more ups of cutting dies are, the better the production efficiency of rubber installing is than that of manual rubber installing.
4. No limit on materials & hardness: Available for EVA, foam, vukkollan rubber, open sponge rubber, imported rubber and other rubber materials of any hardness on the market.
5. No restrictions on the shape and specifications of rubber materials: Use common rubber sheet materials with or without back-adhesive on the market, suitable for rubber materials of common thickness on the market, no need to customize rubber, worry-free rubber material procurement.
6. Support various materials at one time: Various cutting partitions to place rubber materials of different thickness & hardness. Each rubber strip can be assigned to any cutting partition, supporting various different materials of rubber strips to be automatically cut and installed at one time.
7. 1+2 three-needle adaptive picking mechanism: Equipped with single-needle + double-needle picking mechanism, it is suitable for a wide range of rubber strip lengths, and can automatically use single-needle, double-needle, and triple-needle to pick and install according to the length of rubber strip, so that the rubber installing rate of most cutting die can reach more than 99%, greatly reducing the amount of manual rubber installing.
8. Batch modify generated rubber strips: When need manual modifying, generated rubber strips of similar graphics can be automatically found and modified in batches at one time.
9. With CAD drawing function: The software integrates common CAD drawing functions, which can conveniently and directly modify the cutting die drawing lines.
10. Intelligent avoidance of creasing matrix: When the software generates the shape and position of rubber strips, it automatically avoids the installing position of creasing matrix, profile rubber etc.
11. Automatic detection and positioning: The original automatic detection and positioning system only needs to add four corner positioning lines in cutting die file and cut it along with the laser die board cutting. It can automatically detect and quickly and accurately position the cutting die to complete precise rubber installing.
12. No need to worry about cutting die deformation: With height test function, it can test the deformation of cutting die at multiple point positions,automatically adapt to the deformation amount and accurately install rubber.
13. Information display: The software can calculate the material area after rubber nesting, calculate the number of rubber strips, estimate the processing time, display the progress in real time, to help users calculate the processing cost.
14. Production anomalies can be corrected at any time: If there is an abnormality in the processing, machine raises the alarm and stops working, and production can be continued to adjust the production status and correct production anomalies in time.
15. Safety anti-collision design: The crossbeam has an elastic anti-collision structure and is equipped with sensor to ensure personal safety when machine is working.
16. High-quality hardware: The whole machine is equipped with Yaskawa servo motors and control card to ensure powerful functions, precise control, long-lasting stability and long service life. Important components such as lead screw, guide rails are using internationally renowned brands, with guaranteed quality.
17. Large upgrade space for software functions: The software control system with independent intellectual property rights has convenient functions expansion and unlimited upgrade space.
Features (Full-featured T series)
1. Trim the rubber strips at will: Can trim, round the corners, merge, adjust and break the generated rubber strips to optimize the shape, which improves production efficiency.
2. Free rubber graphic generating plan: Freely define rubber strips of full-installing/partial-installing/cross-stagger installing method, can freely specify position for rubber strip installing, and increase or decrease rubber strip quantity to implement any rubber installing solution. It can not only meet the die rubber installing requirements at specific positions, but also reduce material waste and improve production efficiency by optimizing the die rubber generating plan.
3. Support tiny rubber strip cutting: For tiny rubber strips that can't be installed, can be cut (avoid manual cutting) but need manual installing. Meanwhile the software supports checking rubber strips that cannot be cut, then export corresponding DXF file which can be used on other rubber cutting machine for cutting.
4. Intelligent layout: Compact layout of special-shaped rubber strips and collinear splicing of straight rubber strips can avoid repeated cutting, effectively saving materials and improving cutting efficiency.
5. Specifiable production method: freely specify whether to cut/glue/install, to meet the needs of testing and production.
6. Effectively avoid rubber cutting time: The T series standard model allows the cutting die rule inserting and rubber cutting to be carried out in parallel, or multiple cutting die rubber are cut continuously before die board is placed for positioning and installing, thereby avoiding wasting waiting time and optimizing production efficiency.
7. Quantity of rubber strips alternate gluing & installing: Can freely define the quantity of rubber strips for alternate gluing and installing (e.g. glue one position and install one rubber strip, or continuously glue 10 positions and install 10 rubber strips), so as to adapt to the glue performance and adjust the efficiency.
8. Intelligent gluing control: Intelligently control the gluing action and glue spraying amount, reduce the glue spilling, and can be connected to an uninterrupted glue supply device.
9. Barrier-free glue procurement: Carefully select conventional glue on the market to meet the characteristics of not easy to block the glue pipe, quick drying, easy to tear off and re-install rubber strip, less glue spilling, and easy to purchase.
Video of the machine(Full-featured T series)
Rubber material model and packaging (Full-featured T series):
Rubber material:Rubber sheet(Non-adhesive)
Standard size of 550*1200 mm
Specifications and Model representing method:35°×9×550×1200AG-N(AG-N indicate: A indicates A type material, G indicates green, N indicates non-adhesive rubber)
JS-816 glue: Capacity 1L/bottle(Yisong provides the best glue, and users can also purchase glue for testing.)
Machine consumables(Full-featured T series):
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| Cutting knife | Glue injection needle | Rubber picking needle | Mat |



